Combustible dust testing
Don't Gamble with Flammable Dust. Explore Our Dust Hazard Solutions.

Find out how we can identify and manage flammable dust risks to protect your people and assets.

Combustible Dust Testing

Ensuring Safety, Compliance, and Peace of Mind

Ignoring the hazards of combustible dusts can lead to catastrophic consequences, including loss of life, property damage, legal issues, and production interruptions. DEKRA's Combustible Dust Testing services provide comprehensive solutions to identify, manage, and eliminate these dangers, ensuring a safe and secure working environment.

Navigating the Explosive World of Dust

In industries dealing with explosive dust, the threat of dust explosion is a paramount concern. DEKRA testing services tackle immediate dust hazards, complexities of combustible dust testing and the management of flammable dust. We simplify the complex landscape of combustible dust hazards, ensuring the safety and compliance of your organisation.

Benefits of Combustible Dust Hazards Testing

  • Safe and Secure Working Environment: Mitigate the risk of dust explosions and create a safer workplace.
  • Comprehensive Hazard Identification: Identify hazardous substances and assess associated risks.
  • Expert Knowledge: Leverage our years of expertise in the field of combustible dust.
  • Practical Solutions: Translate data into actionable strategies through expert consulting and training.
Industries benefiting from our expertise

Our Approach to Give You Peace of Mind and Mitigate Risks:

Our approach to combustible dust hazards testing is multifaceted, covering consulting, testing, and training. We offer expertise in various areas:
  • Hazard Identification
  • Determining Combustibility and Explosibility Hazards
  • Dust Hazard Analysis (DHA)
  • Dust Hazard Management
  • Training and Competence Development
  • NFPA 652 Compliance

Our Testing Services

Our testing packages encompass six core areas, tailored to your specific needs:
  • Dust Explosion Screening: Determine explosibility with precision.
  • Ignition Sensitivity: Assess the minimum ignition energy and temperature.
  • Flammable Limits: Discover the limits of oxygen concentration and minimum explosible concentration.
  • Explosion Severity: Measure a powder's explosion severity.
Why choose DEKRA?
Global Expertise

Benefit from our worldwide presence and extensive knowledge.

Reliable Partner

We are the first choice for companies dealing with combustible dust challenges.

Accredited Laboratories

Our ISO 9001 accredited and GLP approved laboratories ensure the highest quality.

Process Safety Experts

Rely on our qualified experts with a passion for developing sustainable safety solutions.

Process Safety testing experts
Meet the experts
At DEKRA UK, our team of experts is at the heart of our commitment to process safety. Comprised of highly skilled scientists with extensive experience in process safety testing, our team works diligently in state-of-the-art labs to ensure the highest standards of safety and reliability.
Frequently Asked Questions
A: More than 70% of powders handled in industry are recognised as flammable. Processing powdered sugar, flour, aluminum powder and even aspirin can create significant risk of fire and explosion, and this can occur when the substance is in the form of a layer of powder, a cloud of dust or during decomposition. Of course, there are other sources of combustible dust and new materials are constantly being developed that require testing, but it is important to realize that even substances that are not normally associated with flammability or explosivity can indeed cause disastrous incidents. These materials are made more dangerous by the lack of awareness surrounding them.
A: In general, fires require fuel, an oxidant and an ignition source, while an explosion requires, in addition, mixing and confinement. In process industries fuel can be present in the form of a dust or powder-flour, for instance-while the oxidant is furnished by the air. Ignition sources in this context include a spark, a flame or elevated temperature. The mixing of the air and the flour to form a dust cloud, combined with confinement and the presence of a spark or hot surface creates the preconditions for an explosion.
A: We recommend a two-pronged approach: prevent the conditions required for fire or explosion to occur and protect your personnel and process from the effects, if an incident does take place. To do this, you need to establish a “Basis of Safety”, or a combination of measures aimed at prevention and protection. First, you have to examine the dust and evaluate its:
  • Flammability
  • Potential to form a dust cloud
  • Sensitivity to ignition sources
  • Explosion limits
  • Explosion severity
Much of this information may be available on the substance’s Material Safety Data Sheet (MSDS).
A: Prevention measures include avoiding the formation of flammable atmospheres, keeping operations outside of the flammable range or operating in an environment where the oxygen content remains below the lowest concentration necessary to support combustion. Ignition sources can be avoided as well if the ignition sensitivity of the powder is known. When preventative measures are not acceptable as the ultimate “Basis of Safety”, dust explosion venting, suppression and containment may be required.
A: We have adopted a methodical approach to dust testing that starts with an explosive properties evaluation. This includes a functional group examination, small scale screening tests and oxygen balance/CHETAH calculations. At this point, dusts are either labeled not explosive or potentially explosive. The latter group are subjected to an explosivity analysis which includes DSC screening and UN sensitivity testing. Some of these potentially explosive dusts are then regrouped as not explosive.
Those that are significantly explosive cannot be immediately incorporated into your processes. Other options need to be considered such as:
  • Subcontracting synthesis and handling to a third-party specialist;
  • Handling the substance in diluted form so that its hazardous properties are reduced to an acceptable level;
  • Or considering alternative substances.
Materials that are labeled not explosive may still create an appreciable fire or dust explosion risk. For this reason, they undergo further testing: a dust explosion screening, fire analysis and thermal stability screening .
A: We can help whether you are just starting to understand and address combustible dust hazards or would like to introduce new materials into processes that have already been subject to evaluation and analysis. Our experts can consult with you to identify your hazards, carry out a Dust Hazard Analysis (DHA) and design a dust hazard management plan. We can help you choose the right tests and interpret and apply their results. Our training and competence courses teach staff about the dangers of dusts and powders and how to avoid disasters. We are also experienced in assisting with NFPA 652 compliance . We are your quintessential partner for safety around combustible dusts, offering a full range of services under one roof.
We also supply instruments for self-sufficient safety data and maintenance.
We offer portable lab instruments for collecting safety data in-house with customisable options available. Contact us to discuss your needs.
DEKRA Instrumentation
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